Cost Minimization Models in Fixed Assets

Financial and optimization tools that reduce the cost of acquiring, maintaining and operating your fixed assets without compromising efficiency or capacity.

Overview

These models manage the full life cycle of fixed assets: property, plant, machinery, equipment and other tangible investments. Below are the most common models and approaches we use to minimize fixed asset costs.

Toolkit

Models and approaches

LCC

Asset life cycle analysis

Description
Accounts for every cost across the useful life of a fixed asset, from purchase to disposal, including acquisition, installation, operation, maintenance and final disposal.
Application
Cash flow projections, long-term cost analysis and preventive maintenance strategies reduce total cost over the life cycle.
Maintenance

Preventive and predictive maintenance

Description
Maintenance plans minimize the cost of unexpected failures and extend the useful life of assets. Predictive maintenance uses sensors and technology to predict failures before they occur.
Application
Maintenance costs are usually lower when minor problems are found and fixed before they become major ones.
Replacement

Asset replacement model

Description
Determines the optimal time to replace a fixed asset by comparing the cost of keeping an old asset (maintenance, reduced efficiency) with the cost of acquiring a new one.
Application
Compares equivalent annual costs or the net present value (NPV) of the cash flows for keeping versus replacing the asset.
CBA

Cost-benefit analysis

Description
Evaluates the financial costs and benefits of acquiring or keeping fixed assets, considering depreciation, taxes, operational efficiency and the productivity the asset generates.
Application
A detailed financial analysis confirms that investments in fixed assets return more than their acquisition and maintenance costs.
Capacity

Asset capacity optimization

Description
Ensures fixed assets are used to their maximum capacity without incurring additional costs, often by optimizing production and inventory to avoid underuse or overuse.
Application
Process simulation and bottleneck analysis identify where asset utilization can improve.
MACRS

Accelerated depreciation model

Description
Accelerated methods, such as the Modified Accelerated Cost Recovery System (MACRS) in the USA or the double declining balance method, deduct asset costs faster and reduce the tax burden in the first years of an asset's life.
Application
Tax costs fall in the short term, so we evaluate whether the strategy also makes sense long term for cash flow and financial costs.
Leasing

Outsourcing or leasing of assets

Description
Instead of acquiring certain assets, a company outsources functions or uses leasing contracts to access assets without paying the full purchase cost.
Application
We compare the cost of acquiring versus leasing over time and choose the option that minimizes cost.
Downtime

Risk analysis and downtime costs

Description
Minimizes asset downtime, which can cause large productivity losses, by identifying and anticipating factors that could hurt asset performance.
Application
Data-driven monitoring and maintenance controls minimize unplanned downtime.
Going further

These models can be complemented with data analysis and artificial intelligence, which improve the accuracy of decisions about fixed assets and their associated costs.